High Temperature Clip-On Gages (700 °C) – Model 7641
Gen2 Product
Epsilon’s 7641 Gen2 COD Gage improvements:
- Fit tighter spaces and a wider variety of specimen designs
- More creep-resistant, high-temp tip material
- Updated groove geometry – extended tips are now standard
- Improved overtravel protection & mechanical robustness
- New / additional configuration options for fitment in tight spaces
- Increased margin for specimen variation
These COD gages use a high-temperature capacitive sensor and do not require any cooling. They will operate up to the maximum temperature limit of most environmental chambers used in materials testing. The Model 7641 is ideal for determination of fracture mechanics parameters such as JIC, KIC, R-curve, fatigue crack growth rate (da/dN), and testing to standards such as ISO 12135, ASTM E1820, E399, E647, etc. All units can be displaced slightly in compression for ease of installation.
The COD gage is supplied with the advanced DT6229 controller. The standard output is a 0-10V analog signal, factory calibrated with the COD gage. This system provides a number of functional enhancements including: built in calibration and tare functions, multi-point linearization, analog and digital filters, high speed digital output, and more.
The 7641 is readily interfaced with most existing test controllers or may be directly connected to a data acquisition system, chart recorder, or a PC. The 7641 may be used for strain-controlled tests such as JIC.
The 7641 Gen2 now includes improved overtravel protection. The enhanced mounting tips accommodate even more specimen geometries, while simultaneously improving handheld ergonomics and ease of installation. Additionally, the improved design now comes standard with an attachment point for tethers and/or counterbalances. The Gen2 model maintains the same high-temperature performance, capable of withstanding temperatures up to 700°C (1500°F), and is available in whole-millimeter gauge lengths ranging from 3mm to 12mm with a variety of measuring ranges.
- May be left on through specimen failure.
- All standard models are suitable for cyclic testing.
- >10 Hz typical for 5mm GL and larger
- Typically limited by the user’s test apparatus, specimen, and test method
- Digital controller and power supply included. Provides high level DC voltage output with low noise. Easily interfaced to test controllers, data acquisition boards and chart recorders.
- Includes high speed analog and digital outputs
- Intuitive web-based user interface for setup, calibration, and data acquisition
- Built-in calibration reference and auto-zero features
- Multiple extensometer calibration files may be loaded for use with one controller
- Multiple temperature-specific calibrations may be stored
- Selectable analog and digital filter options from 2 Hz to 3 kHz
- Ships fully calibrated with electronics (traceable to NPL (UK)) with user-specified voltage output.
- Mechanical over-travel protection.
- Rugged, dual flexure design for strength and improved performance.
- Includes high quality foam lined case.
Analog Output: User specified, ±10V typical, ±10.8V rail
Digital Output: 24 bit high speed Ethernet output with built-in web interface
Accuracy: All standard configurations meet ASTM E1820, ISO 12135, ISO 9513 Class 0.5, and ASTM E399 (up to 3mm) requirements for accuracy
Linearity: 11 point linearization, ≤0.15% FS typical linearity
Resolution: <55 PPM (0.006%FS) RMS @ 4 kHz, <6 PPM (0.0006%FS) @ 100 Hz
Cyclic Testing: Models available for 10-50Hz testing; see Model Selection Table
Analog Filter: Selectable 100 Hz analog and 2 Hz – 3 kHz digital filters
Temperature Range: Ambient to 700 °C (1300 °F). Use up to 800 °C is possible – contact Epsilon for details. Springs may require periodic adjustment or replacement after long-term testing above ~600 °C.
Temperature Sensitivity (Gain): <100 PPM / °C (0.01%FS/°C) typical (see Temperature Sensitivity Compensation)
Sensor Cable: 0.7 m (2.5 ft) tri-axial high temperature cable, plus 1.5 m (5 ft) room temperature extension cable
Output Cable: Flexible 2.4 m (8 ft) analog output cable
Operating Force: 10-50 N typical, depending on model
Environment: Recommended for elevated temperature testing in dry air or inert / non-corrosive gases
Overall Dimensions: Epsilon-model-7641-Gen2-outline-drawing.pdf
Power: Includes power supply
- Connectors to interface to nearly any brand of test equipment
- Bulkhead adapters for vacuum chambers
- Bolt on knife edges for attachment to test specimens without machined attachment points
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Storage case (model 7642 shown)
Make Sure It Fits Your Setup
1. Make sure that model 7641 fits your specimens, grips, and chamber/furnace
Follow these steps: pick a gauge length, pick a measuring range, and check to make sure that the model 7641 configuration you selected fits your specimen, grips, and chamber/furnace. Use these resources:
- Review this drawing: Epsilon-model-7641-Gen2-outline-drawing.pdf
- Review Contact Tip Detail CAD files:
2. Review the Model Selection Table
Check your selection of gauge length and measuring range for the maximum frequency and mounting stability: Model-selection-table
3. Having trouble fitting model 7641 with narrow CT specimens and narrow clevis grips?
When the grips or specimen are narrow, request this Tech Note: Epsilon Tech Note: Thin CT Specimens
Ordering Information
Click table options to configure
Gauge Lengths
| Gauge Length | Model |
|---|---|
| 3.0 mm(0.12in) | -030M |
| 4.0 mm(0.16in) | -040M |
| 5.0 mm(0.20in) | -050M |
| 6.0 mm(0.24in) | -060M |
| 7.0 mm(0.28in) | -070M |
| 8.0 mm(0.31in) | -080M |
| 9.0 mm(0.35in) | -090M |
| 10.0 mm(0.39in) | -100M |
| 11.0 mm(0.43in) | -110M |
| 12.0 mm(0.47in) | -120M |
Installed Gauge Length is set by your specimen. Round DOWN to the nearest available size.
Measuring Ranges
| Measuring Range | Model | Total Length |
|---|---|---|
| 5.5 mm(0.22in) | -055MV¹ | 47.6mm(1.88in) |
| 7.0 mm(0.28in) | -070MV² | 56.5mm(2.23in) |
| 8.0 mm(0.31in) | -080MV | 60.3mm(2.38in) |
| 9.0 mm(0.35in) | -090MV | 66.7mm(2.63in) |
| 3.5 mm(0.14in) | -035MA*¹ | 51.1mm(2.01in) |
| 4.5 mm(0.18in) | -045MA*² | 59.9mm(2.36in) |
| 5.0 mm(0.20in) | -050MA* | 63.8mm(2.51in) |
| 5.5 mm(0.22in) | -055MA* | 70.1mm(2.76in) |
* -xxxMA = angled cable exit
¹Best dynamics and stability; recommended for front face specimens
²Good dynamics and stability; best ergonomics; recommended for load line specimens
7641 Clearance Considerations
7641 Total Length and Ergonomics
Related Models
Repairs/Service
If your unit is in need of service, calibration or repair, initiate the RMA process with us and we will be happy to assist.
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